High Current D-Sub Connectors – Up to 40A | Factory Direct

17W2 High Current D-Sub Connector

  • High Power D-Sub Connectors in various industry standard contact configurations:
    3W3 | 5W1 | 5W5 | 7W2 | 8W8 | 9W4 | 11W1 | 13W3 | 13W6 | 17W2 | 19W4 | 21W4 | 27W2 |36W4 | 43W2
  • Available with 10, 20, 30 or 40 amp power contacts, 5 amp signal.
  • Allows signal, high current & high voltage in one D Sub connector.

High Current D-Sub Connectors – Up to 40A| Factory Direct


1. 17W2 High Current D-Sub Connector 

Сайт 17W2 High Current D-Sub Connector is a mixed-signal, high-current connector designed for applications that demand both reliable signal transmission and heavy-duty power delivery in a single, compact housing. Combining 15 standard signal contacts with 2 high-power contacts rated up to 40A, the 17W2 series eliminates the need for separate power and signal connectors, saving panel space and simplifying wiring harnesses.

Built on the industry-standard D-Sub shell (DB-25 size shell footprint), the 17W2 connector is fully interchangeable with standard D-Sub mounting hardware while delivering significantly higher current capacity than conventional signal-pin D-Sub connectors. It is manufactured under strict quality control and is factory-direct, offering competitive pricing without sacrificing performance or reliability.


2. Key Features

  • Mixed power + signal design – 15 standard pins (signal/control) + 2 high-power pins (power/ground)
  • Высокая мощность тока – power contacts rated up to 40A per pin (MAX)
  • Standard D-Sub shell size – compatible with DB25 mounting footprint and standard jackscrews
  • Machined or stamped contact options – choose between machined pins for maximum durability or stamped pins for cost efficiency
  • Multiple plating options – gold flash, gold plated, or tin plated contacts available
  • Robust insulator material – high-temperature thermoplastic insulator resists arcing and thermal deformation
  • Panel mount & cable mount versions – solder cup, crimp, PCB right-angle, and PCB straight versions available
  • RoHS compliant – environmentally compliant construction

3. Technical Specifications

Параметр Технические характеристики
Тип разъема 17W2 (15 signal + 2 power contacts)
Shell Size DB25 equivalent shell
Power Contact Current Rating Up to 40A MAX per power pin
Signal Contact Current Rating 5A per signal pin
Voltage Rating (Power Pins) 250V AC/DC MAX
Voltage Rating (Signal Pins) 50 В ПЕРЕМЕННОГО/ПОСТОЯННОГО ТОКА
Сопротивление контактов ≤10 mΩ (signal), ≤5 mΩ (power)
Сопротивление изоляции ≥5000 MΩ at 500V DC
Dielectric Withstanding Voltage 1500V AC (signal), 1800V AC (power)
Контактный материал Brass, copper alloy
Покрытие контактов Gold flash / Tin plated
Insulator Material PBT / Thermoplastic, UL94V-0 rated
Shell Material Steel, tin-plated or nickel-plated
Рабочая температура -55°C to +105°C
Mechanical Life 500 mating cycles minimum
Mounting Options Solder cup, crimp, PCB straight, PCB right angle

Specifications may vary by configuration — see datasheet for exact ratings of your selected model. 


4. Applications

The 17W2 high current D-Sub connector is widely used in industries requiring combined power and signal transmission in a compact connector:

  • Industrial automation & motor control systems
  • Power supplies and battery management systems (BMS)
  • Robotics and motion control equipment
  • LED lighting and display power distribution
  • Medical equipment requiring power + signal integration
  • Test & measurement instrumentation
  • Solar inverters and energy storage systems
  • Audio/video power amplifiers
  • Aerospace and military ground support equipment

5. Available Options

Option Variants
Гендер Male (plug) / Female (socket)
Termination Solder cup / Crimp / PCB straight / PCB right angle
Покрытие Gold flash / Full gold / Tin
Shell Finish Tin-plated steel / Nickel-plated steel
Mounting Hardware Jackscrews / Snap-in clips / Board locks
Power Contact Rating 20A / 30A / 40A (customizable per project)
Custom Options Custom cable assemblies, custom plating thickness, custom color coding

6. Dimensions & Downloads

  • 📐 Mechanical Drawing (PDF) — Full outline dimensions, mounting hole pattern, and pin layout
  • 📄 Datasheet (PDF) — Electrical specifications, current derating curves, and material certifications
  • 🧩 3D CAD Model — STEP / IGES formats available for design integration
  • ✅ RoHS & Compliance Certificates — Available upon request

[Download links to be embedded here — PDF drawing, datasheet, CAD files]


7. Key Benefits

  • Space-saving design – integrates power and signal in one connector, reducing panel footprint and wiring complexity
  • Cost-effective – factory-direct pricing eliminates distributor markup
  • High reliability – rigorous QC testing ensures consistent contact resistance and long mechanical life
  • Flexible customization – tailored current ratings, platings, and termination styles to fit your application
  • Fast lead times – in-house tooling and manufacturing shorten prototype-to-production cycles
  • Standard footprint compatibility – drop-in replacement for standard DB25 mounting hardware

8. FAQ

Q1: What does “17W2” mean in the connector name?

A: “17W2” indicates a 17-position D-Sub connector with 2 of those positions being high-power contacts, while the remaining 15 are standard signal contacts.

Q2: What is the maximum current the power pins can handle?

A: The power contacts are rated up to 40A MAX per pin, depending on wire gauge, ambient temperature, and duty cycle. Please refer to the current derating chart in the datasheet.

Q3: Can I mix different termination styles on the same connector?

A: Standard 17W2 connectors use a uniform termination style (solder cup, crimp, or PCB mount). Mixed terminations can be arranged as a custom order.

Q4: Is this connector compatible with standard DB25 hardware?

A: Yes, the 17W2 shell shares the same mounting footprint and shell size as a standard DB25 connector, so standard jackscrews and panel cutouts are compatible.

Q5: Do you offer custom current ratings or plating?

A: Yes. We support custom power contact ratings (10A/20A/30A/40A), custom plating thickness, and custom cable assemblies for OEM projects.

Q6: What is the minimum order quantity (MOQ)?

A: Samples 5pcs, Bulk order 100pcs.

Q7: Do you provide RoHS/REACH compliance documentation?

A: Yes, RoHS and REACH compliance certificates are available upon request.



10. Request a Quote

Get a Custom Quote for Your 17W2 High Current D-Sub Connector

Whether you need standard parts or a fully customized solution, our engineering team is ready to support your project — from prototype to mass production.

📩 Request a Quote 📞 Contact our sales engineers for technical consultation 📎 Attach your drawing or specification for a fast, accurate quote

Typical quote response time: within 24 hours  

📧 Email: [email protected] 📞 Phone: [+86 13712239237]   🏭 Factory Direct — OEM/ODM Welcome